The Process Engineer is responsible in providing production and customer support. He is responsible for investigating yield, scrap and customer issues and for coming out with recommendations for resolution. He is also responsible for the identification and definition of continuous improvement areas/projects.
Manage, sustain and improve operational or production relevant processes in assembly cleanroom, covering assembly and End-of-Line testing of modules / valves / actuators / other components, and preparation / treatment of O-rings.
Conducting experiments (DOE)
Support production in the improvement initiative for Yield, Quality, Cycle time, etc.
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Serve as the primary technical liaison between internal engineering teams and contract manufacturers to resolve manufacturing, quality, and yield issues.
Analyze production data to identify trends, inefficiencies, and improvement opportunities in cost, quality, and cycle time.
Monitor key performance indicators (KPIs) and escalate deviations when necessary.
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Defines, evaluates and continuously improves powder coating-, wet paint and other surface treatment processes and procedures in production in compliance with codes and standards
2nd level escalation and trouble-shooting of process issues in production
NPI/FA process development for critical parts, and transition of such parts into mass production, including monitoring of ramp-up production yield
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Develops Manufacturing solutions/ Provide services that are high-quality, cost-appropriate, and satisfy the customer's requirements.
Utilizes appropriate tools and equipment to perform necessary work including creation, analysis, and verification.
Demonstrates a clear, discipline-specific understanding of the full Plexus Manufacturing processes/ Product Requirements & Specifications as it applies to their role.
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Designs engineering solutions, including methods, operation sequences, and processes for the manufacturing of parts, component sub- assemblies, and final assemblies, based on established engineering principles and in accordance with general specifications and requirements.
Develops and implements cost estimates, capacity models, time standards, production area layouts, and recommendations for tooling and process requirements for new product introductions.
Collaborates and communicates with management, internal, and outsourced manufacturing and development partners regarding process and standards compliance, recording and reporting issues, and recommendations for problem resolution for manufacture of existing products.
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Is visible and recognized in all Manufacturing Sites as a Subject Matter Expert of their engineering discipline; and/or is visible and recognized in all Manufacturing Sites as a cross-discipline development leader for product/ process development, process/ product improvement or troubleshooting within site/ region, as it applies to their role.
Serves as a technical and/or project team lead, providing technical guidance/ training and motivation for teams, controlling scope, schedule, budget and ensuring overall technical success on mid-size to large Plexus Manufacturing Processes, as it applies to their role.
Supports continuous improvement activities with wider impact than their own site, associated with their engineering discipline and/or project execution-focused efforts, as it applies to their role.
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Is visible and recognized in all Manufacturing Sites as a Subject Matter Expert of their engineering discipline; and/or is visible and recognized in all Manufacturing Sites as a cross-discipline development leader for product/ process development, process/ product improvement or troubleshooting within site/ region, as it applies to their role.
Serves as a technical and/or project team lead, providing technical guidance/ training and motivation for teams, controlling scope, schedule, budget and ensuring overall technical success on mid-size to large Plexus Manufacturing Processes, as it applies to their role.
Supports continuous improvement activities with wider impact than their own site, associated with their engineering discipline and/or project execution-focused efforts, as it applies to their role.
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To define, setup, document and maintain manufacturing processes.
To closely monitor process yields and product quality performance and take prompt action to contain and resolve problems that are affecting yields, manufacturing cost and product quality at earliest stage possible.
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Responsible in SMT paste printing and glue process to develop, optimize processes for new product introduction/ development and sustaining product engineering activities based on proper studies (e.g. Design of Experiment, risk assessment, equipment & process capability).
Generate and maintain the standardized work documents.
Ensure that the respective area workstation and system are well maintained in operation condition.
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