About the Role
The Senior Manager, Manufacturing leads the company’s end-to-end book manufacturing operations across offset printing, digital printing, offset binding and digital binding.
The role is accountable for the safe, efficient and cost-effective production of high-quality books, manuals, journals and other print products, from production planning and print through finishing and binding.
Responsibilities
- Lead daily manufacturing operations across offset and digital printing, folding, gathering, sewing, perfect binding, case making, casing-in and associated finishing processes for various print products
- Own production performance against safety, quality, delivery, cost, productivity, waste, equipment utilisation and overall equipment effectiveness targets
- Translate production plans into effective machine loading, manpower deployment and shift priorities; address bottlenecks and adjust schedules with Production Planning to meet customer commitments
- Ensure each job is produced to approved specifications, including colour, registration, pagination, trim, binding strength, finishing and packing requirements
- Monitor daily output, work-in-progress, turnaround time, rejects, rework and material usage; lead root-cause analysis and corrective actions for production or quality variances
- Partner with Maintenance to execute preventive and corrective maintenance programmes, improve machine reliability and minimise unplanned downtime
- Drive continuous improvement, lean manufacturing and process standardisation initiatives to increase throughput, capacity and labour efficiency while reducing spoilage and conversion cost
- Lead, coach and develop managers, supervisors, technicians and operators; establish clear accountabilities, assess performance and build multi-skilled teams through structured training and cross-training
- Support manpower planning, recruitment and succession planning, and foster a culture of ownership, collaboration, discipline and continuous learning
- Manage production resources, including paper, ink, adhesives, boards, covers and other consumables, to maintain availability and control inventory and costs
- Ensure safe work practices, effective housekeeping, proper chemical handling and compliance with applicable legal requirements and the company’s Quality, Environmental, Health & Safety and FSC Chain of Custody management systems
- Champion sustainable manufacturing practices by reducing paper and material waste, energy consumption and environmental impact, while supporting responsible sourcing, resource efficiency and the achievement of the organisation’s sustainability goals
- Evaluate and support the introduction of new equipment, automation, digital workflows and manufacturing technologies, including trials, commissioning, standard operating procedures and operator readiness
- Prepare and present timely production reports, forecasts and improvement plans to management, with clear actions to address risks and performance gaps
Qualifications
- Degree or diploma in Printing Technology, Manufacturing, Engineering, Operations Management or a related discipline
Required Skills
- At least 15 years of experience in print or book manufacturing, including 5 years leading sizeable production teams at manager level or above
- Experience in offset and digital printing, binding and finishing operations
- Proven ability to improve safety, quality, productivity, cost, equipment utilisation and on-time delivery in a high-mix manufacturing environment
- Strong people leader and team player who collaborates effectively across Production Planning, Maintenance, Quality Assurance and Supply Chain
- Decisive, hands-on and solutions-oriented, with strong planning, communication and problem-solving skills
Interested and qualified candidates please submit your resume to *************