Full responsibility of equipment performance uptime. Define maintenance procedures and perform equipment maintenance to keep up and sustain machine basic condition.
To set-up SAP PM, maintenance work instructions TWI for responsible area. To achieve equipment key KPIs and supporting process engineering and operations teams to achieve process stability, output, process CpK and yield.
Sustain equipment performance, daily monitoring all machine parameters and addressing Perform troubleshooting on tool's software and hardware part with application of in situ measurement systems.
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Process Analysis and Improvement: Collaborate with Operations teams to identify, analyze, and implement process improvements. Apply Lean, Six Sigma, and Kaizen methodologies to uncover inefficiencies, identify root causes, and develop actionable recommendations. Utilize data mining techniques to uncover cost-saving opportunities and implement robust performance tracking systems.
Lean Deployment: Drive Lean programs at the plant level, including Tiered Daily Management, 5S + Safety, SMED, and other CI initiatives. Plan and conduct Kaizen events; train and mentor teams on Lean methodologies such as PDCA and Value Stream Mapping (VSM) for current and future states.
Project Leadership: Manage multiple operational excellence projects simultaneously, coordinating cross-functional teams and ensuring alignment with strategic objectives.
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Perform daily compounding activities to ensure the continuous and efficient supply of compound and prepared chemicals to the production line adhering to established SOP.
Perform equipment checklist, inspection and calibration; inform superior if found abnormalities.
Cleaning and maintaining the condition of equipment, tools and work area after performing compounding activities.
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Engineering studies on selected tool for improvement (performance/design/quality) , alarm reduction, & sustainability (spare parts/lifetime/system) and on job training.
Schedules and coordinates the flow of work within or between departments to facilitate or expedite production. Provide support and serve as inside liaison for customers and sales agents.
Preparing build plan and production schedule for customer orders and inventory replenishment for safety and consignment stocks.
Uses judgment to know when to refer issues to others.
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