Perform daily compounding activities to ensure the continuous and efficient supply of compound and prepared chemicals to the production line adhering to established SOP.
Perform equipment checklist, inspection and calibration; inform superior if found abnormalities.
Cleaning and maintaining the condition of equipment, tools and work area after performing compounding activities.
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Support new technologyproduct development/transfer. Drive integration and ramp-up of yield/cost/stability and quality of new technologies and new product
Initiate/lead yield, Inline, PCM, DD, cost and quality improvement programs. Identify product or technology, or process margin related problem. Work with business unit, developer and unit process to improve stability, yield, cost and quality.
Deviation lot assessment & disposition to ensure quality of products delivered to customers meet quality and reliability standard. Provide expert knowledge on risk assessment on product quality and reliability
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Operating and maintaining boilers, air compressor, bag filter & gas related equipment used in the manufacturing process to ensure continuous and efficient production.
Monitoring boilers, air compressor, bag filter, chimney, clean room & gas related equipment performance and parameters regularly, making adjustments to achieve optimal efficiency.
Conducting routine inspections and preventive maintenance to prevent downtime and equipment failures.
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Process Analysis and Improvement: Collaborate with Operations teams to identify, analyze, and implement process improvements. Apply Lean, Six Sigma, and Kaizen methodologies to uncover inefficiencies, identify root causes, and develop actionable recommendations. Utilize data mining techniques to uncover cost-saving opportunities and implement robust performance tracking systems.
Lean Deployment: Drive Lean programs at the plant level, including Tiered Daily Management, 5S + Safety, SMED, and other CI initiatives. Plan and conduct Kaizen events; train and mentor teams on Lean methodologies such as PDCA and Value Stream Mapping (VSM) for current and future states.
Project Leadership: Manage multiple operational excellence projects simultaneously, coordinating cross-functional teams and ensuring alignment with strategic objectives.
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