Assist Manufacturing Engineers in planning, developing, and implementing methods, processes, and automation techniques for both new and existing products
Develop process control systems and establish good manufacturing practices for assembly operations.
Participate directly in solving technical issues and debugging products or processes, applying Six Sigma tools and the DMAIC methodology.
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Advise process engineers and technicians, providing guidelines for optimal molding conditions.
Maintain knowledge of statistical process control (SPC) procedures to reduce scrap and produce quality parts. Establish and enhance SPC control and practices.
Coordinate and sample new tools and materials to determine the most appropriate methods for manufacturing company products. Document new tools and materials extensively. Review capability studies on new and existing tools and processes, recommending corrective actions for areas not meeting specifications.
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Enforce manufacturing standards, SOP adherence, and operational discipline across all shifts.
Conduct daily Gemba walks to identify gaps, ensure compliance, and drive corrective actions.
Lead and facilitate Continuous Improvement (CIP) and Kaizen activities focused on waste elimination, OEE improvement, and throughput optimization. Operations Kaizen lead.
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Apply broad industry expertise and evaluate the market and customer requirements to define product strategies and identify product and service opportunities to expand product offering.
Drive product revenue and profitability by assessing and understanding customer needs, developing business cases, providing customer perspective to internal development and operations teams, developing and aligning product roadmaps, and executing new product launches.
Provide end-to-end leadership of new and existing products from inception through all phases of the products’ lifecycle. Create business cases for sound decision making.
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To drive and to champion Statistical Process Control (SPC) implementation and sustainability with the process owners for all relevant processes in the Kulim facility.
To work closely with the Manufacturing/Process/Quality Engineers on effective root-cause analysis using the relevant statistical tools throughout the various streams of manufacturing (Outgoing, In-Process and Incoming)
High level of proficiency in executing statistical evaluations (DOE, Data Mining etc.)
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Check equipment and operating systems and correct wherever necessary.
Recognize and correct potential equipment failure or unsafe conditions and communicate with the Food Quality Manager.
Perform preventive maintenance and calibration per defined interval/schedule for all equipment: Grill, Fryer, Heat Treat Machine, McCafe machine, Ice Machine, Beverage Touch Tower, etc.
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