Maintain and support Automated Material Handling System (AMHS) equipment as part of the sustaining support team at the customer’s facility.
Monitor equipment performance, proactively identify issues, and carry out troubleshooting to minimize equipment downtime.
Perform error recovery, equipment repair, installation, modification, and upgrades in accordance with assigned Continuous Improvement Program (CIP) activities.
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As a Principal Engineer, you will set the technical direction and own the long-term yield, quality, and cost strategy for the plating department, delivering sustained reductions in process cost-of-poor-quality (COPQ) while ensuring products meet the most demanding customer and specification requirements. This role provides technical leadership and mentorship across the process engineering team, drives root-cause and cost-reduction initiatives of the highest complexity, establishes plating process strategy and governance (SOPs, FMEAs, control plans, process parameters), analyzes SPC and capability data to guide capital and process investment decisions, and partners cross-functionally and cross-site to resolve complex customer issues and maintain EHS compliance.
You will work within the manufacturing/process-quality organization supporting the plating/surface-treatment area, serving as the senior technical authority for the discipline. The role collaborates closely with Manufacturing Engineering, Production, Customer Quality/Service, EHS, and site and plant leadership, and mentors Process and Senior Process Engineers in the implementation of robust process controls and continuous-improvement initiatives.
At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.
Responsible for determining the core aspects and success criteria for automation solutions in the area of plastic molding and industrialization processes.
Responsible for timely and task-oriented processing of projects that encompass process engineering tasks, focusing on account investment and production costs.
To carry out equipment projects with specific expertise in specialized areas in production (e.g. molds, molding tools, extrusion, injection molding machine).
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Lead primary initiatives to improve yield and product quality, acting as the accountable owner for yield and quality KPIs and improvement projects.
Plan and execute cost‑reduction and process improvement projects, tracking financial impact and sustaining gains.
Establish, document, and maintain process parameters, Failure Modes and Effects Analyses (FMEA), and standard operating procedures (SOPs) to ensure consistent and controlled plating processes.
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Develop, optimize, and validate stamping processes for terminal and contact production, balancing press speed, quality, and material yield
Evaluate progressive die designs for manufacturability and partner with toolmakers on die builds, modifications, and repairs
Troubleshoot process- and die-related defects on the production floor (burrs, camber, dimensional drift), driving root cause analysis and corrective actions
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Lead and manage all material handling and internal logistics activities across production and support departments, ensuring the right materials are delivered to the right place, at the right time, and in the right quantity.
Oversee line feeding, kitting, and internal material movement of raw materials, components, WIP, and finished goods, while enforcing material flow standards such as TRTO, FIFO, and traceability to prevent damage, mix-up, and loss.
Optimize the allocation of material handling manpower and equipment, including forklifts, trolleys, and racking systems, to support production schedules effectively.
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Participate actively in structured technical training programs across various manufacturing lines (e.g., SMT, manual assembly, testing, or mechanical setup).
Assist senior technicians in operating, setting up, and monitoring machinery and equipment.
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