Job Purpose
To perform quality inspection activities throughout the production process to ensure all incoming materials, in-process products, and finished wire harness products comply with customer specifications, company quality standards, work instructions, and applicable automotive industry requirements.
The QA Inspector is responsible for identifying quality issues, preventing defective products from proceeding to the next process, maintaining inspection records, and supporting continuous quality improvement activities.
Key Responsibilities
A. Incoming Quality Control (IQC)
- Perform inspection on incoming materials such as:
- Wires
- Terminals
- Connectors
- Housing parts
- Tapes and accessories
- Verify material specifications according to approved samples, drawings, specifications, and inspection standards.
- Record inspection results and report any non-conformance issues.
- Segregate and identify rejected materials to prevent usage in production.
- Support supplier quality issue investigation when required.
B. In-Process Quality Control (IPQC)
- Conduct routine inspection during production processes including:
- Cutting & stripping process
- Crimping process
- Terminal insertion
- Wire assembly
- Taping process
- Final assembly process
- Verify operators follow approved Work Instructions (WI), SOP, and quality requirements.
- Check product appearance, dimensions, assembly accuracy, and workmanship.
- Monitor production quality issues and immediately highlight abnormalities to production supervisor.
- Perform first piece inspection and patrol inspection.
C. Final Quality Inspection (OQC)
- Perform final inspection before products are released for shipment.
- Verify:
- Correct wire routing
- Connector position
- Terminal locking condition
- Label identification
- Product appearance
- Packaging requirements
- Ensure finished goods meet customer specifications and quality standards.
- Reject and report products that do not meet acceptance criteria.
D. Product Testing & Measurement
Perform inspection using quality tools and equipment such as:
- Continuity Tester
- Pull Force Tester
- Vernier Caliper
- Micrometer
- Measuring tools
- Visual inspection equipment
Ensure inspection equipment is properly maintained and used according to requirements.
E. Non-Conformance Control
- Identify and segregate defective products.
- Issue Non-Conformance Report (NCR) for quality problems.
- Support root cause investigation and corrective action activities.
- Monitor effectiveness of corrective actions.
- Ensure rejected products are properly controlled to prevent mixing with good products.
F. Quality Documentation & Reporting
Maintain accurate quality records including:
- Inspection check sheets
- First Article Inspection records
- Patrol inspection reports
- Final inspection reports
- Defect records
- Quality performance reports
Ensure all quality documents are properly completed and filed.
G. Quality System Compliance
- Follow company Quality Management System (QMS), SOP, and Work Instructions.
- Support ISO 9001 / IATF 16949 requirements.
- Participate in internal, customer, and external audits.
- Maintain good housekeeping and 5S practices at workplace.
- Follow company Safety & Health procedures.
H. Continuous Improvement
- Participate in quality improvement activities.
- Support Kaizen activities and defect reduction projects.
- Provide feedback to improve production quality and efficiency.
- Promote quality awareness among production operators.
Pay: RM1,700.00 - RM2,200.00 per month
Benefits:
- Dental insurance
- Free parking
- Maternity leave
- Meal provided
- Professional development
Work Location: In person