Develop and optimize manufacturing processes by designing and conducting analysis programs, applying knowledge of product design and fabrication, and implementing strategies to improve efficiency, reduce costs, and enhance product quality.
Improve manufacturing efficiency through workflow analysis, space planning, and equipment layout design. Ensure product and process quality by establishing testing methods, validating process capabilities, and setting standards.
Provide data-driven insights for manufacturing decisions and risk-based solutions to minimize production issues and meet On-Time Shipment (OTS) targets. Prepare detailed reports by collecting, analyzing, and summarizing trends.
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Evaluates manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators.
Develops manufacturing processes by studying product requirements; researching, designing, modifying, and testing manufacturing methods and equipment; conferring with equipment vendors.
Improves manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.
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Full responsibility of equipment performance uptime. Define maintenance procedures and perform equipment maintenance to keep up and sustain machine basic condition.
To set-up SAP PM, maintenance work instructions TWI for responsible area. To achieve equipment key KPIs and supporting process engineering and operations teams to achieve process stability, output, process CpK and yield.
Sustain equipment performance, daily monitoring all machine parameters and addressing Perform troubleshooting on tool's software and hardware part with application of in situ measurement systems.
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Process Analysis and Improvement: Collaborate with Operations teams to identify, analyze, and implement process improvements. Apply Lean, Six Sigma, and Kaizen methodologies to uncover inefficiencies, identify root causes, and develop actionable recommendations. Utilize data mining techniques to uncover cost-saving opportunities and implement robust performance tracking systems.
Lean Deployment: Drive Lean programs at the plant level, including Tiered Daily Management, 5S + Safety, SMED, and other CI initiatives. Plan and conduct Kaizen events; train and mentor teams on Lean methodologies such as PDCA and Value Stream Mapping (VSM) for current and future states.
Project Leadership: Manage multiple operational excellence projects simultaneously, coordinating cross-functional teams and ensuring alignment with strategic objectives.
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Owner of yield: Continuously report and track yield progress against roadmap with all function. Owner of the yield roadmap: rolling 12 months and be accountable that the Front End/ Back End achieve those yield targets.
Define/drive yield improvements: analyse yield detractors to the root causes, drive improvements with respective process integration and process owners
Owner of systems and data: Define systems and data required for yield performance, ensure quick identification of issues and root causes, kill ratio analysis and yield improvement methodologies. Owner of product performance / spec: Safeguard product requirements and performance, technical ownership for testing, probing, AVI, etc., owner of product master data.
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