Own degas process — develop and qualify vacuum degas, final seal and trim recipes, optimizing vacuum profile, dwell time, seal temperature/pressure and time to eliminate residual gas, gas pockets and seal defects while protecting cell integrity.
Develop and qualify liquid dispensing (electrolyte fill) processes — dose accuracy and repeatability, fill volume and weight control, wetting/soak time, vacuum-assisted fill, and dry-room/moisture controls; establish leak, weight-gain and dispense-verification checks.
Develop and qualify adhesive/glue dispensing processes — needle and jet dispense path programming, bead geometry and volume, dispense pressure and flow rate, viscosity and pot-life control, cure profile, adhesion and bond-strength qualification.
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Manage the special processes production lines to meet timelines.
Lead the Process Development for new products precision cleaning & metal treatment processes. Fixture Design, Anodization, Contamination Control, Pre-packaging, Inspection, etc.
Work together with NPI, Fixture Designer, CADCAM Programmer and Production to support new product development and proposal for DFMA (Design for Manufacturing and Assembly).
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Develop, optimize, and validate stamping processes for terminal and contact production, balancing press speed, quality, and material yield
Evaluate progressive die designs for manufacturability and partner with toolmakers on die builds, modifications, and repairs
Troubleshoot process- and die-related defects on the production floor (burrs, camber, dimensional drift), driving root cause analysis and corrective actions
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Collaborate cross functionally with Operations, Product Engineering, R&D, Quality, Planning etc to sustain, improve, and optimize manufacturing processes to produce products on time while ensuring quality and cost
Collaborate across functions with R&D, Product Engineering, Operations, etc to ensure successful and on time new product introduction (NPI) while balancing R&D and manufacturing needs
Lead the planning and implementation of new projects, including process, cycle time, production lines, equipment, fixtures, and engineering installations, ensuring that actual yield and efficiency meet expected target values.
Assist the PE Structural Engineer in establishing and implementing standardized management specifications for post-process equipment and fixtures, and provide related training.
Lead the design of fixtures, packaging solutions, verification, sample approval, and execution of new product prototyping, handling mass production anomalies and customer complaints to ensure stable quality and on-time delivery.
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We are seeking a Process Engineer to support new product development and process improvement for Engineering department and the subcontractors.
You will be reporting to Process Engineer.
As a Koch company, Molex is a leading supplier of connectors and interconnect components, driving innovation in electronics and supporting industries from automotive to health care and consumer to data communications. The thousands of innovators who work for Molex have made us a global electronics leader. Our experienced people, groundbreaking products and leading-edge technologies help us deliver a wider array of solutions to more markets than ever before.
Lead primary initiatives to improve yield and product quality, acting as the accountable owner for yield and quality KPIs and improvement projects.
Plan and execute cost‑reduction and process improvement projects, tracking financial impact and sustaining gains.
Establish, document, and maintain process parameters, Failure Modes and Effects Analyses (FMEA), and standard operating procedures (SOPs) to ensure consistent and controlled plating processes.
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Executes Manufacturing solutions/ Provide services that are high-quality, cost-appropriate, and satisfy the customer's requirements and applies process improvement or troubleshooting as it applies to their role.
Utilizes appropriate tools to perform necessary work including creation, analysis, and verification of documentation, programs, models, processes or production as it applies to their role.
Demonstrates a basic, discipline-specific understanding of how they support the full Plexus Manufacturing processes / Product Requirements & Specifications as it applies to their role.
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Perform tasks during 12-hour shifts (morning & night) such as lot disposition, shift handovers, alarm recovery, tool setup checks, and monitoring SPC/FDC/YDD.
Troubleshoot process issues and respond to equipment or process deviations.
Monitor and analyze SPC charts, taking corrective actions as needed.
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