Job Summary
The Production Technician is responsible for supporting and carrying out daily wire harness manufacturing activities according to production schedules, work instructions, drawings, quality standards, and safety requirements.
The Technician will operate and set up production equipment, perform wire harness assembly processes, troubleshoot production issues, maintain equipment, and work closely with Production, Quality, Engineering, and Maintenance teams to ensure smooth production.
Key Responsibilities1. Wire Harness Production
- Carry out daily wire harness production according to production schedules.
- Perform wire cutting, stripping, crimping, terminal insertion, connector assembly, taping, routing, and other assembly processes.
- Operate wire processing machines, crimping machines, testing equipment, and other production tools.
- Follow approved work instructions, process specifications, drawings, and samples.
- Ensure the correct wire, terminal, connector, and components are used for each product.
- Maintain good workmanship and production quality.
2. Machine & Equipment Operation
- Set up and operate wire cutting, stripping, crimping, and testing equipment.
- Perform basic machine adjustments according to approved parameters.
- Conduct routine checks of machines and production tools before use.
- Report machine abnormalities, breakdowns, and equipment problems to the Supervisor or Maintenance Department.
- Ensure production equipment is used correctly and safely.
3. Quality Control
- Inspect wire harness assemblies during the production process.
- Check wire length, stripping condition, crimping quality, terminal position, connector insertion, taping, routing, and overall assembly.
- Perform electrical continuity and other required tests.
- Identify and segregate defective products.
- Carry out rework or correction according to approved procedures.
- Maintain accurate production and inspection records.
- Immediately report quality issues to the Production Supervisor or Quality Department.
4. Troubleshooting
- Identify basic production and process problems.
- Troubleshoot common wire harness assembly and machine issues.
- Assist Engineering and Maintenance teams in resolving technical problems.
- Monitor machine performance and report recurring problems.
- Support corrective and preventive actions to reduce production defects and downtime.
5. Production Support
- Support the Production Supervisor in achieving daily production targets.
- Assist with line setup, product changeover, and new model introduction.
- Ensure materials and components are available at the workstation.
- Maintain an organized and efficient workstation.
- Assist operators when technical guidance is required.
- Support improvement activities to increase productivity and quality.
6. Safety & 5S
- Follow all company safety rules and procedures.
- Use machines, tools, and equipment safely.
- Wear required personal protective equipment.
- Maintain cleanliness and good housekeeping at the workstation.
- Follow 5S standards in the production area.
- Immediately report unsafe conditions or incidents to the Supervisor.
7. Documentation & Reporting
- Complete production records and check sheets accurately.
- Record machine settings and production information where required.
- Report production output, defects, machine problems, and downtime.
- Maintain proper documentation according to company procedures.
8. Continuous Improvement
- Participate in Kaizen and continuous improvement activities.
- Suggest improvements to production processes, tools, fixtures, and workstations.
- Help reduce defects, material wastage, rework, and machine downtime.
- Support productivity and efficiency improvement projects.
Job RequirementsEducation
- Certificate, Diploma, or Technical qualification in Electrical, Electronic, Mechanical, Mechatronic, Manufacturing, or a related field is preferred.
- Candidates with relevant wire harness or manufacturing experience may also be considered.
Experience
- 1–3 years of experience in manufacturing, production, electrical assembly, electronics, automotive, or wire harness production is preferred.
- Fresh graduates with relevant technical qualifications may also be considered.
- Experience operating wire processing or crimping machines is an advantage.
Technical Skills
- Basic knowledge of wire harness manufacturing processes.
- Knowledge of wire cutting, stripping, crimping, terminal insertion, and connector assembly.
- Ability to understand basic electrical drawings and work instructions.
- Basic knowledge of electrical continuity testing.
- Basic machine troubleshooting skills.
- Ability to use hand tools and production equipment safely.
Personal Skills
- Responsible, disciplined, and able to work independently.
- Good attention to detail.
- Good problem-solving skills.
- Willing to learn new processes and technical skills.
- Able to work as part of a production team.
- Able to work under production targets and deadlines.
- Good communication and teamwork skills.
Key Performance Indicators (KPIs)
The Production Technician may be evaluated based on:
- Production output achievement
- Product quality and defect rate
- First-pass yield
- Rework and rejection rate
- Machine utilization
- Machine downtime
- Workstation 5S performance
- Safety compliance
- Attendance and punctuality
- Productivity and efficiency
- Compliance with work instructions
Working Conditions
- Work is primarily performed in a wire harness manufacturing/production environment.
- May require standing and walking for extended periods.
- May involve repetitive assembly work.
- May be required to work overtime, shifts, weekends, or public holidays according to production requirements.
- Must follow all company safety, quality, and production procedures.
Overall Objective
To ensure wire harness products are manufactured efficiently, safely, and according to customer quality requirements, while supporting production targets, machine performance, and continuous improvement.
Employment Location
C.T Bestronic Sdn. Bhd.
8, Jalan Cemerlang, Taman Perindustrian Cemerlang,
81800 Ulu Tiram, Johor Darul Ta'zim
Pay: RM2,000.00 - RM2,500.00 per month
Work Location: In person