Inspect all materials received from suppliers (GRN), verifying dimensions, thickness, weight, quantity, and identification against purchase orders and supplier documentation such as mill certificates and certificates of conformance.
Measure and record actual dimensions and weights in the system, and report any discrepancies or non-conforming materials to the Quality Engineer before acceptance.
Carry out first-piece, in-process (IPQC), and final inspections in line with the quality sampling plan to confirm products meet engineering drawings, work orders, and customer specifications....
Develop and implement a comprehensive preventive maintenance (PM) program: Create and execute a proactive maintenance schedule to minimize equipment breakdowns and optimize production efficiency.
Manage maintenance team: Recruit, train, and lead a skilled maintenance team to effectively address equipment issues and repairs.
Oversee maintenance activities: Coordinate and prioritize maintenance tasks, ensuring timely completion and adherence to safety protocols....
Audit and approve daily, weekly, and monthly production schedules created by Production Planners to detect errors, unrealistic machine/manpower assumptions, capacity over-commitments, or lead-time gaps before release.
Conduct continuous Plan vs. Actual (PVA) variance analysis to identify root causes behind schedule slippages, planner calculation errors, or recurring bottlenecks.
Evaluate line balance, machine cycle times, setup times, and yield factors used by the planning team to ensure the accuracy of master production schedules (MPS)....